"Robust Process Development and Scientific Molding 2E" by Suhas Kulkarni:

Optimizing Injection Molding: A Guide to Robust and Repeatable Processes

This book equips readers with the knowledge and techniques to develop and optimize robust, repeatable, and reproducible (3Rs) injection molding processes. It emphasizes the concepts of Scientific Molding and Scientific Processing, providing a comprehensive understanding of the underlying principles.

Key Features:

• Polymer Science Fundamentals: Explores the crucial polymer science principles relevant to injection molding, including morphology, thermal transitions, drying, and rheology.
• Two-Pronged Process Development: Outlines a two-step approach for developing robust processes, focusing on both the cosmetic appearance and dimensional accuracy of molded parts.
• Scientific Molding Techniques: Provides practical guidance on establishing and implementing a 3Rs molding process.
• Design of Experiments (DOE) Integration: Explains the application of DOEs for optimizing injection molding, offering insights into both cosmetic and dimensional process windows.
• Enhanced Quality Focus: Introduces a new chapter dedicated to quality concepts in injection molding, emphasizing their importance.
• Expanded Content: Includes additional explanations and new material on various topics, such as fountain flow, factors affecting post-mold shrinkage, and DOE factor selection.
• Troubleshooting Assistance: Offers a comprehensive guide for addressing common defects encountered in molded parts.

Target Audience:

• Injection molding engineers and technicians
• Quality control personnel in the plastics industry
• Students of polymer science or manufacturing engineering

Overall:

This second edition serves as a valuable resource for anyone seeking to develop and optimize their injection molding processes. It combines a strong foundation in polymer science principles with practical scientific molding procedures and troubleshooting guidance. The expanded content and focus on quality concepts further enhance its value for professionals in the plastics industry.